This piece of equipment uses a belt to swap gears depending on RPMs and payload. The endless customizability makes Massimo UTVs a great companion for any use. Add to Cart. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. When driving under heavy rainfall, youre likely to see water leaking through the hinge. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. Your user manual will provide the correct setting for your bike. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. Wiring Issues On Massimo UTVs 4. Make sure the battery is properly charged and in good condition. There are two valves on Massimo UTVs. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. It has less than 400 miles on it. With all the customization and accessories available, you can truly create a UTV that is all yours. Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! This thing only has less than 400 miles on it . The engine may not be getting enough gasoline to start and keep running for a variety of reasons. Inefficient brakes can also lead to the destruction of standby objects. Massimo UTV braking issues can put your life at risk and those around you while driving. My dealer first said it takes 2 or 3 times to purge it sometimes. This final time, also change the oil filter. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. This is one of the easiest to verify, but its also one of the most crucial. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Use a pry bar to see if you can lift the whole engine. HIGHLIGHTS Clean it to remove the dirt or replace it. This has been shown to decrease the engine lifespan. Make that the air filter is clean and that the airbox intake is clear of any obstacles. If theyre not in good condition, replace them. The most common problem that 500 owners experience include; 1. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. How To Fix Massimo UTV Transmission Problems. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. If it does, your fuel pump should be in good shape. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Check for loose, torn, or cut wires before hitting the road. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. Headlights going out while driving is the most common complaint. As you are doing it you have to keep radiator full. They are often thousands less than their competitors, but they still have their list of common problems. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. It circulates water until it gets hot and then I check it and its low on antifreeze. Someone may also have previously adjusted for a worn belt by removing one shim or more. Welcome to my world. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. Besides, some of these problems are common among other UTV brands. Get Directions. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. Another thing that Hisun excels at with . The machine runs perfectly all the time.. just no water circulating. Is there some type of adjustment that I need to make? The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. If the problem persists, check the 4WD servo motor. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Therefore, having fragile wiring defies this definition. I ll run it on the trails next weekend.. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. 2680 Kettner Blvd, San Diego, CA 92101, USA. Powered by Invision Community. The hose neck on the head has nothing in it. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? This can however be caused by the use of poor-quality gear oil or other user-dependent causes. My 2014 Bobcat 3650 has started running rough. **Update**, Massimo Buck 250 won't start - engine light on. I bleed the top one and 0 water. This mechanical failure was damaging the. Thinking head gasket. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. https://www.ebay.com/itm/165963318931? While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. The gasoline pump or the carburetor are the two most prevalent causes. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. Everything looked like it was functioning normally. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. Based on the bubbles and continuous loss of water I fear its a gasket. Engine Compression. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Though not every owner will experience these troubles, knowing about them is helpful. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. Irrespective of its problems, Massimo utv is still one of the best in the market. By Welcome to Off-Road Care. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. A clogged ejector can cause overheating and engine breakdown. Welcome to Off-Road Care. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Add to Cart. Unfortunately, Massimo has a rather short and limited warranty. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. Massimo utv braking system performance is suboptimal. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. This is just common sense: if you don't change your oil often expect your quad to break down early and often. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. Below is a list of common models and specs for them. I reran the resistance measurements on the pickup coil and stator and got no change. For carbureted ATVs, there will be an adjustment screw to set the idle. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. The braking system of these UTVs is in their rear wheels. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Powered by Invision Community. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI For the complete procedure, go to Hondaatvforums.net. factory workshop service and repair manuals for your ATV. will not shift out of gear. We recommend that you only use OEM belts. ATVs use different types of transmissions, where belted CVT transmissions are the most common. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. Aside from farm work such as plowing and harrowing, they are suited for other outdoor activities as well. No smoke and no water coming out exhaust. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. Replace any damaged components. This post covers some of the most common causes if your ATV doesnt go into gear. If the bike does not move, you likely have an issue inside the gearbox. Read moreabout us here. Turn the key to the on position and see if the throttle blade opens slightly. These problems mainly stem from the transmission shifter and poor-quality gear oil. The bleeder is the bottom right of flange. The exhaust smells like raw gas for a little while. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! Inspect the 4th relay located beside the battery. Greatly appreciated! Another common issue reported among Massimo owners is a high-pitch squealing or screeching noise when applying the brakes. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. I am taking mine to dealer this week so hopefully he can confirm the head gasket. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. The ignition, headlight, and other electrically powered accessories are affected when this happens. If i let it cool off, it will run fine again for a few minutes, then repeat the process. You should barely be able to see the engine move, if at all. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. Inspect the ball-ends for wear. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: I have a 2011 hisun 800 utv. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. Read moreabout us here. The clutch should be scuffed up too then cleaned with rubbing alchohal. Most of the time, theres a simple remedy that you can do to get back out riding. . If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Mine is doing same exact thing. Category -. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. You cannot paste images directly. If you own a Hisun 500 UTV, there are a few common issues to be aware of. If not adjusted correctly, the bike will not shift as it should. Dying young is easy. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. Fix them properly. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Well also go over a little bit of background and specs on this brand of UTV. The best standard equipment package in the industry. Massimo utv has an open rear end. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Hi, Im Haavard, the guy behind Boost ATV. If gas is flowing freely, the fault is in the carburetor or injectors. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. I took it to the local Massimo authorized shop, he kept it 3 days . Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. This has been shown to decrease the engine lifespan. By Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. It comes standard with a 3500 lb. Avoid driving your Massimo utility vehicle in the rain. Leaking is another common Massimo UTV problem you should be aware of. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. Poor acceleration is among the most frequent Massimo UTV problems. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Overall, I believe Hisuns 500 UTV is quite balanced. Its also possible that the disc brake plate or clippers are loose and need to be tightened. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Tenaciously, Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. I love to attend race events and car shows throughout the country. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. The battery, when bought with the vehicle, is only covered for 30 days. Your link has been automatically embedded. Getting old is a hard earned achievement. Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 Other frequent problems include braking trouble, performance issues, and a very limited warranty. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Next, I broke the pull coil trying to overcome the starter issue. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. If it appears to be in bad shape, you can order a replacement online. Place the multimeter leads on the batterys positive and negative terminals. Inspect the air filter for blockage or damage. 1. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. As an Amazon Associate, I earn from qualifying purchases. Its been close to great for me. It comes standard with a 3500 lb. Locate the transfer case near the transmission and inspect it. Then stalls. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Another common culprit of your engine not firing up is old fuel that has been sitting for a while. The reviews seem to say parts and service are slow to happen. Chinese UTV Transmission and Clutch Parts. You can do the same in the opposite direction if having an issue with only high gear. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. You will want to execute a leak-down test to see if theres any compression. When youre purchasing a brand new vehicle, you expect a decent warranty. If the gearbox makes a noise, the gears should be replaced. I bought mine new in 2017.. it has always run perfectly.. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. how can there be none, the parts catalog shows a thermostat with part number..just no location .. It contains important safety information. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. 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