You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. Excited to start using this. The colored line is water in the picture but continues processing in the drawing. I MAY be able to talk hubby into it though He was wondering if there is upkeep/maintenence needed on the needle valve? If youre a backyard sugarmaker looking to save money, this right here will make your day. Or does it not matter? Thanks for doing this, we will follow up with some of your cookbooks, etc. Thank you so much for sharing this DIY RO set-up. The sap will be filtered again later, after it's boiled. WebAs a result, not all maple equipment (reverse osmosis, evaporators, filters, etc.) Thanks for sharing your DIY project. The inlet and outlet on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing doesnt fit into the opening. Yes, you are restricted by your filter capabilities. 3/8 needle valve, also put in just 2 400 GPD membranes. However, there is no separation, the sap is going through all 4 membranes but no water is being separated. I dont have a refractometer, but the difference in taste is dramatic. Thanks and happy sugaring!! I have additional questions regarding cleaning and storing the filters : (In fact, youll see below thats exactly what were usingfilters from a water purifying system.). Thanks for making me not look wrong. The easiest way to do this is to make PVC vessels. This kit is indeed awesome! Please use at your own risk. I want to thank you and your husband again for sharing.. How wonderful!!! $12.99. No, reverse osmosis doesnt remove sugar from your sap. ), If you wanna read more about why we ro,go here. This video shows you our DIY reverse osmosis (RO) filter, which cuts our family's costs in LESS THAN HALF when we make maple syrup. No, we never wash our unit. I DO NOT HAVE THAT ON THERE. The plywood base is roughly 3 foot by 3 foot. The whole point of boiling sap is to evaporate water and be left with a thick, sugary maple syrup. One suggestion would be to start with one and if you find you want to spend less time ROing sap, consider building two systems, so you can RO your sap in 1/2 the time each day/evening. I literally know nothing about this unit aside from what you read here. Thanks for any suggestions. I can see a little of it in the background in you video. WebMaple Syrup - Reverse Osmosis (RO) Preservative Flush Roseum Maple Syrup 458 subscribers Subscribe 5.9K views 3 years ago ROSEUM MAPLE SYRUP This video Thats a Read through all comments looking for what the permeate sugar content was. We saved so much time in not splitting a bunch of extra wood, not having to boil for extended periods of time. Im pretty sure sugar maple trees would grow here, but in zone 8, would they make syrup? Does it cope ok? You have an awesome informational site. Thank you in advance for your time as well as your assistance. We filter out the impurities (aka the sugars in the sap) and keep them. I put my sap into a 50 gallon drum and recirculate for the day. You do need the needle valve. Does it make sense that the flow from both the permeate and the clean water is similar? We only tap 50 trees and burn with wood, but anything that saves time is going to be very much appreciated. You can also follow my Maple Syrup pinterest boardright here. Question: Why the Aquatic CDP 8800 water booster pump that requires a transformer? Feed your Family: How to Start a Vegetable Garden from Scratch, this set of instructions from Souly Rested, Sugar Cube Reverse Osmosis System from Vermont Evaporator Company, How to Prepare your Vegetable Garden for Winter (Fall Garden Checklist). Also, is it normal for the system to not continuously flow into the filter housing? Place your membranes into the vessel or vessels (I use 2 so they are easier to manage and store) and cover with the Metabisulfite Sodium solution. Yes, Christine, the permeate tube is the water that is left after the sugar water has been filtered out. You need to check out this article where I describe Bills system in detail: https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps! Based on 403 gm / liter of sucrose at 35 Brix, that comes out 250 grams or only 2/3 of available sugar at start. Maple syrup is produced typically from maple sap concentrated by nanofiltration or reverse osmosis at a moderate Brix level ranging from 6 to 16 Brix followed by heat evaporation. If the weather is going to be particularly warm, we can take this smaller amount of sap and pop it in a cooler or the fridge so it doesnt warm up too much. If you continue to use this site we will assume that you are happy with it. Ok thanks, how do you flush the system, how often would you do it, and what do you do to store it? In a backyard operation, most folks who want to make syrup will use a wood-fired evaporator like this one from Vermont Evaporator Company. I think your pricing is not correct. I have been doing a small amount of mapling in PA over the pat few years, slowly adding to my process. Some of them are in series like yours and some ROs are set up in parallel. Hi Larry. But the good news is there are 31 varieties of trees that can be used to make syrup (no one seems to know this so many folks think its sugar maple or nothing) and every single state in the U.S. has at least one native tree that is good for making syrup. process that can speed up syrup production by removing a significant It was capable of running raw sap from 2% up to 14% by running it thru multiple times. I have tried using only one membrane filter, hooking up each of the 4 membranes solo still, it wont pump through. Copyright 2023 Souly Rested | Powered by Astra WordPress Theme. Volunteers boil it down and the park sells it. How long does it take to put it all together? 1. Attached is a pdf of the components you'll need. I have no particular relationship with the suppliers or brands listed, they just happened to be We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes.). So, the last year of making maple syrup at home, we tried a 4 by 40 with the 330 gallons per hour pump and it performed very well, delivering 80 to 100 gallons per Happy sugaring!! I can confirm all your answers have been great and correct I have built 4 of these units now,and everyone loves them. Thank you for all of this; would not have done it without you. Webbiogen senior engineer ii salary. Do you clean the system during the season and if so what do you use? How long are they typically good for? I was spoiled in the last house where we had an RO system hooked up to our water tank that brought it right to my kitchen sink. It still takes a long time and a lot of fuel to make the syrup, so your RO system sounds like it would help with both. Okay, the 90% is for the big-wigs, using the really fancy, high-end ROs, but this sweet little DIY RO saves us at least 50% of our costs here on our little sugarbush every year, so man-oh-man is it worth it! Read thisarticle right here. Cut the tubing pretty square. On top of that, severe weather changes, or drastic weather fronts can cause sap to run freezing nights while ideal are definitely not necessary to successfully tap a tree. Listing The first time through, the flow rate, at 70psi, is about 3 min/gal and I get about 20% permeate. See if I have this correct: It seems that the photo of your system depicts a gray line (shown behind the RO membrane filters) draws the raw sap from the supply and goes through the pump to the filters. Thanks again for the help. We always, always run the sap through twice, even with the 4 membranes. WebConsisting of one sediment filter and two reverse osmosis filters, the Sugar Cube RO Replacement Filter Kit contains everything you need for the annual maintenance of your prototype Sugar Cube RO. WebMaking Maple Syrup - Easy Homemade Reverse Osmosis System for Water Removal from Maple Sap Rudi Jones 4.11K subscribers Subscribe 3.9K views 10 months ago About - Build Your Own Reverse Osmosis System For Maple Syrup Ive never met a hydrometer that measures sugar content of sap, but my latest purchase makes me extra happy in that category. Im building one but now I see the challenge with the first filter change. Its was 2% to start with. All winter. They look very similar but Im not a tech person and Im not sure how they differ. Hi Michelle So glad youre finding it helpful. Ill use a 5 gal bucket for permeate (for cleaning system) and waste the rest on the ground. Im just trying to determine if the cost will be worth it for me, as I only have 30 taps. Im retired and a one-man band. Nope, thats all my husbands ingenuity. Large maple producers pay thousands of dollars for high-quality reverse osmosis set-ups which work well for their size and scale. I guess looking at the elbows and paying attention to the image of your setup is crucial to a correct build. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers 2. This is the 3rd year of tapping. I have about 80 red maples some are huge and some are younger. Our goal is to create a curated library of how-to information by and for homesteaders of all varieties. Welcome to Homestead How-To, a virtual learning community those who want to live a more rustic and self-reliant life! While they are more expensive (although the hydrometer is a nice chunk of change too, once you add in the cup), it is much more versatile. Super weird that this is the first time anyones noticed these #s not working, but you are the second person in just a few days time who has noticed this, so Im betting Bills right. I expected the permeate flow to be really really really low and most would just flow into the water tank. Then see what the system does under various operating conditions. Chris M. is a backyard sugarmaker who is extremely pleased with his return-on-investment after building this RO system. Maple syrup producers use an evaporator to boil the sap into syrup, and doing so can take quite a long time (read more about how to boil here). Well, that is if youre like Bill. Thanks for your reply Michelle. how do you wash your ro system after each use ? Im a wife to my high school sweetheart, mom to four daughters, and ardent fan of all things maple-flavored. For that reason, it actually makes more sense for a backyard operation. They said they could see the difference. and it is exactly like your Hubbys setup. Im not understanding every item youre referring to. For this article, we were provided with a Sugar Cube Reverse Osmosis System from Vermont Evaporator Company. Follow up questions re: cleaning. Looks beautiful in a kitchen or on a table as a display piece when not in use. Larry. 18195 Conc Rd 17, Maxville ON. Its all Bills work. Listing What causes air bubbles to come out of 1 RO filter the rest of them are ok.. Ive built and used your RO system for 3 years now. Hi Wayne, Maybe you need to play with your needle valve and adjust the pressure? Like you said in your post I bought most of my stuff on Amazon, and it was not hard to put together, especially now everyone can see your instructions. Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. This filter eliminates bacteria and yeast in your sap, leaving you with sap concentrate that stores longer. We run it at 60/70. My setup is nearly the exact same as yours. This way I dont have to add another tank. Works like a charm! I just finished building my RO, and it looks just like yours, because i followed yours except I only put 3- 150 membranes in my system for now. Build a fire to boil the sap. Im in the same group as you I could no sooner build this system than I could fly to the moon. I am using 150 gpd filters. My regular syrup hydrometer just wont measure the small amounts of sugar If you have any ideas on which one to buy that would help. Just wanted to thank you for the great instructions on building an RO. I hope that you find what you are looking for on Homestead How-To. I cant wait to hear what you do with the permeate, and or what you use it for! Its rather simple, its rather small, but its totally huge on savings. Hi Michelle, Jason. I know nothing, as you can tell. It seems they both work well, just the way they are plumbed. Hi Michele, Just wanted to add after you told me about getting a refractometer. . Your tubing from the sap to the pump and then pump to filter you Hope that helps. The other line is carrying the permeate, or tree water minus the extra sugar you have filtered into your ROd sap. I think thats a great idea to build it now, during your down time and then its all ready and waiting for you next syrup season! Weba maple syrup producer records the amount smithsonian jet works instructions pdf/east dorset open water swimming club/ a maple syrup producer records the amount/east dorset open water swimming club/ a maple syrup producer records the amount How long does it take for a 5-gallon bucket of sap to go through the system? WE BUILT THE RO SYSTEM AND IT SEEMS TO RUN EVERYTHING RIGHT THROUGH WITHOUT DOING ANYTHING. The floorboards creak, the barn roof sags, and the rocky land seems unforgiving. If its not a high enough pressure grains of the sugar will clog the holes in the filter and make your RO much less efficient. For more information on making syrup in your backyard, be sure to check out all of the articles in our series: How to Collect & Store Sap for Maple Syrup, Your email address will not be published. The amount of wood we were using was starting to feel counter-productive. 0; . I had no Idea what it was going to do when I built it.. His pump is pushing up to 140 PSI If so, I hope you love it. I always collect in late afternoonand averaged about 120 gallons of sap a day. We have 120 taps, so you will be using yours for twice as much sap as we do, but the only difference, I would assume, would be the length of time it takes to process your sap through it on a daily basis. Try setting you brass valve (petcock) to around 70-80 psi. I did a comparison run yesterday and would somebody please check my unbelievable calculations: WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers I am sure that this will only be first of many questions. The Sugar cube is an RO system built into a compact ammo box with handles so that you can move it around as needed. Ive had this bookmarked for a while and finally made mine. I have huge respect for DIYers like you who know what they want and can seriously build it. Have you done any upgrades to your present listed system at all? The RO membrane housing came with what looks like a pressure release check valve for one of the outlets if needed did you put yours on the pure water or the permeate side Thanks Steve, Hi Steven. How often have you have to change filters? What a great question. I kinda found one of my problems, one of the elbows on the membranes was a one-way valve that I had hooked up backwards so I replaced it with a standard elbow and the system is pumping correctly. Kudos to your husband for that ingenuity, and to you for sharing the how-to instructions so clearly!! This post may contain affiliate links and/or advertisements, which means that Homestead How-To earns advertising fees or commissions if you click on a link or make a purchase. Yours, Bill Lohr, is there a difference between putting the ro in a series or parallel. Funny you think we have a sap house boy wouldnt THAT be nice!? If you only plan to boil once or twice, you may not feel that an RO system is worth it, and that makes sense. Thank you. Hi Bob, I just asked Bill. All this and so much more is explained in Sweet Maple. That is insane return. Just follow their directions and it will work for you.. Hi Michelle, I have built your RO and have come across a problem. Their reverse osmosis system helps to produce high quality maple syrup. Webbiogen senior engineer ii salary. Free samples of maple products and maple baked If you have a refractometer (I explain that tool here: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/), you should measure your brix (sugar content) before and after the RO. Our family lives on 14 wooded acres, and we cut and store a lot of wood. According to Leader Evaporator, it is a process through which a semi-permeable membrane is used to separate water from salt, sugar, minerals, and other impurities. In other words, water is fed through a system that removes impurities and leaves you with just pure H20. Do the filters NEED to be kept in the fridge? You really only need one to measure the low numbers up to 15 % sugar, I purchased one yesterday and it is to arrive today. A box end wrench works well to press in on the release collar in tight spots. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. From the photo it looks like you connected the larger tubing to the pump, wondering if maybe I am missing something? OK performing low scale (0 to 32 Brix) refractometers can be had for around $20 on E-Bay. Wanna know how we even do some natural ro for FREE? Psalm 34:8. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes. I think I was confused by the drawing compared to the picture and the term permeate kept messing me up. Another unique benefit of the Sugar Cube is that it adds an Ultraviolet (UV) filter to the system as well. I noticed in your post on 2/15/19 to Christine, that you ID the red line as the sap line, when I think that it is the waste water from what I can tell by both your diagram and the actual photo of your set up. 2. The frame is a rectangular base welded from 1 1/2 in angle iron. It measures 18 inches wide by 24 inches long. It has a mounting plate for the h I had a great season here in SW Ohio, collecting over 525 gals of sap from 68 taps. I love my Nikon; you canread more about my camera and even purchase your own here. For others who are reading through these comments for help, Ill paste your final comment here as well trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. The amazing beauty of this Looks like there is a shut off between the supply line and the pump to control the flow? btw, you can read the full report in my Subscriber Resource Library Join here if youre not already: https://soulyrested.com/snag-free-ebooks/. Ive enjoyed your posts about it immensely and Im amazed at how much fuel it takes to make just one pint, so this little gadget that Bill put together must be a wonderful time- and fuel-saver. Will the water be coming out of the tube marked permeate? 5. If you're a minimalist you can forego this step and plug the motors directly into extension cords. But I like the convenience of having an off/o Please consider submitting your own how-to advice through the write for us link in the About Us tab above. Keep them standing upright and give them a little shake to make sure all the air bubbles are out. Thank you Michelle & Bill for sharing this information! These items, which I couldnt find on Amazon, I list below, along with where I did find them and the item #s or purchasing info youll need. Every time we use the RO we run the permeate through the system (both sideswe close the brass valve and let it run) before shutting it all down for the night. Honestly, getting all the pieces is the largest drain on your time. Hi Michelle, After a few runs this season I find that the water removal becomes minimal. tanks of propane. You could also reach in and remove large pieces of debris with a slotted spoon. Seriously. We are a very small family operation and your RO works really well. Never ever occurred to me that an RO system could be used in this manner. Weba maple syrup producer records the amount. I had different results than most users that Ive read, but the results are exceptional. This makes me so happy to hear! It wouldnt much less expensive 115V direct plug (i.e., not needing a transformer) be a simpler and effective option? Surprise your maple-loving family and friends! Give a couple of wraps of teflon tape and seal. Skillet did 3.84 kwh / gallon of water removed. Reverse osmosis is a process that can speed up syrup production by removing a significant amount of water from the sap before you put it in your evaporator. I may even have some sap later this week to test it on here in Ohio! My boiling time is cut by greater than 50% and I seem to have gotten higher syrup yield, which I suspect comes from not as much sugar going up in steam. WHAT PRESSURE SHOULD I HAVE? Great question. After both runs, I have about 55% high sugar content sap and 45% very low sugar permeate. just goes to show attention to detail is vital.. EZ-FLO 0.170-in ID x 150-ft Polyethylene Tubing Item #879275Model #98632. But if we could get some of the water out of the sap before it goes into the evaporator. Try Amazon Prime 30-Day Free Trialby clicking through this link. My concentrate was sound 4%. I can, however, connect the smaller 1/4 tubing to the pump, the OD is 3/8. Thanks in advance. Your email address will not be published. Your blog is so interesting. Your email address will not be published. There just arent enough hours in the day or trees in the woods to do it all. But I can absolutely answer your second question. How do you find the pump? My goal for this was to have it run when Im not actively monitoring it and want to save the pump. This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. Hi, Im Michelle. 3 PVC pipe works well I made 2 40 canisters because they are easier than one long one. Thank you Michelle for posting this small scale RO system on-line and thanks to Bill for spending the time to create the system. I had a few doubters when I said I was going to do this. I think it is 33 by 30 to be exact. The RO pump draws the sap in, via the tubing we place in the can of sap. I have never run an RO system and am not quite sure how to run it. thanks again for the great info.. Gordie, Im so glad youre enjoying your RO & Im glad our directions helped with your build! Our family makes anywhere from 15 to 25 gallons of syrup each year. Continue the boiling until one pan of sap/syrup remains. Also describe it in case I want to purchase one. Open the tops and add additional solution if needed. Next to the prairie river in Bloomvile Wisconsin. Separation by reverse osmosis Up to two-thirds of the water in maple sap can be separated by using reverse osmosis before the boiling process, which will I currently only have 1 tree that gave me 60 gallons this season. If we can order it on Amazon and have it on our front porch in two days, with zero shipping costs, well its almost as fast as driving to Lowes. Notify me of follow-up comments by email. We rinse them with every use, by running a bucket of permeate through the filters, and we give them a thorough cleaning the end of every season. But first, let me applaud you. Hi, what is Bill using This item for? Its kind of you to share all this information with the back yarders. But if you are a hobby sugarer with less than 100 taps, it doesnt really make sense to spend that much money on your system. lets just say you would just look at all those parts and cry and call for your daughter or husband, who are the true engineers in the family. formId: '608a538fe8b3a8e1e4d62a1d', At what pressure do we run our RO? It really sets your mind at ease reading your sugar content out of the tree, then after the RO, ( concentrate) and then measuring your RO water (permeate) its fun to see how your sugar % almost doubles one pass through the system for your concentrate, and the RO water measures at almost zero. Remove from frying pan and set aside.4. Then checked the permeate and it was 0.3%. I break that down in this post: https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/. We use the 150 gpd filters. It will cut your fuel costs in half, if not more. Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. I found that with the 2 types of tubing, the part number provided for the 3/8 tubing is 3/8 ID but 1/2 OD. Thanks. All parts were ordered from amazon.ca except for the pump which I ordered from amazon.com (the pump is weirdly extremely expensive on Canadian websites). I priced your unit in Canada and its around the $650 mark (for 2 filters that is $1300). Also, I am getting conflicting messages regarding storage..you freeze your RO filters, correct? even read about storing the filters in permeate. , So interesting!! I read somewhere that there are special chemicals for that. Haha. An official scientific study at the Univ of Vermont stated this in their conclusion: in sensory evaluations panelists were unable to detect a difference in flavor between the syrup produced simultaneously with unconcentrated sap and with the same sap concentrated to 8% by RO. You could always just run a batch of tap water through it to see if its running well. I started producing maple syrup as a hobby over 20 years ago. He said he was processing between 18-20 of sap per hr. You could run it through even more times, with 2 membranes, but of course youd be quadrupling your work time. This system is fantastic! Im in Wisconsin, and I have a brother who also makes syrup in Vermont. To find me in some otherneck of the woods, just click any (or every!) Heat olive oil and butter in large frying pan over high heat. Ray says, For anyone who is thinking about building one of these, I say do it! Thanks so much. WebCooldown the maple syrup to about 95 F. Once cooled, get your arm ready, find a partner and take turns stirring and stirring some more. WHAT IS THE PURPOSE OF THE NEEDLE VALVE ON THE LINE. I just ordered all the parts :). Otherwise, read on. Lowes is a 45 minute drive at best and the prices were higher and if I made those mistakes yikes!! If making your own system feels too complicated or time-intensive, you can invest in a reverse osmosis system made for backyard sugaring operations. By morning I would have 30 40 gallons of sap to boil down. Thanks for your help. Except sugarmakers use the idea in reverse. I run my RO at between 90 and 100 psi on my pressure gauge, and split my flow at 50% RO water coming out to 50% concentrate to get these numbers. If I use a cheaper RV pump that can get up to 60 PSI would I run into trouble? [68] In 2019 it led with over 7.8million litres (2.07million US gallons), followed by New York with 3.1millionL (820,000USgal) and Maine with 2.2millionL (580,000USgal). Have you tried running the sap through the RO more than once? I have to run the sap through twice in order to get a good reduction. We live in the Deep South. An RO concentrates the sugar, removing the permeate, or pure water from the sap. Thanks Bill and Michelle sharing you drawing on a RO system. Look into a refractometer. Reverse Osmosis is a process typically used in water purification. About quick connects: Maybe I need even SMALLER tubing for the filters? But Im a little slow. If you mean needle valve, its on the permeate side. It appears that the RO filters will be a challenge to change due to the lines set top and bottom on the casing will not allow the top of the casing to be unscrewed???? . The product you will use it called membrane preservative (Metabisulfite Sodium). Yes, Laurent is right, if you JUST want to measure the sugar content of your SAP, you can save money by getting a refractometer that only measures on the lower end of the scale like this one: https://amzn.to/2X0Wb08 BUT I personally want one refractometer that can measure everything I need to know sugar content in sap as well as syrup. If youd like to see how the professional sugarmakers do RO, this reverse osmosis unit right here is amazing. Sadly it would be a few decades before you can tap a young maple. I dont see any discussion about whether or not the finished machine has to be kept at above-freezing temperatures to prevent damage to the filters. WebBeautiful handcrafted maple cheeseboard with walnut & red inlays measuring 19"x6". The line with the needle valve is the line that carries the ROd sap that then is boiled. I think I may try to rig up a smaller system than yours, by eliminating 1 or 2 of the RO filters and maybe running the sap thru twice.
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